{"id":3404,"date":"2023-04-01T14:13:00","date_gmt":"2023-04-01T06:13:00","guid":{"rendered":"https:\/\/www.qhsmt.com\/?p=3404"},"modified":"2023-03-31T13:13:54","modified_gmt":"2023-03-31T05:13:54","slug":"professional-circuit-board-manufacturers-analyze-the-causes-of-pcb-layer-deviation","status":"publish","type":"post","link":"https:\/\/www.qhsmt.com\/zh\/2023\/04\/01\/professional-circuit-board-manufacturers-analyze-the-causes-of-pcb-layer-deviation\/","title":{"rendered":"Professional circuit board manufacturers analyze the causes of PCB layer deviation"},"content":{"rendered":"<p class=\"wp-block-paragraph\">With the development of high-level and high-precision PCB boards, the requirements for alignment accuracy between layers are becoming more and more stringent.<br>The problem of PCB layer deviation is also becoming more and more serious. There are many reasons for the deviation of the PCB board layer in the circuit board factory.<br>Now share with us some main influencing factors of layer bias phenomenon.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\">General definition of PCB layer deviation:<\/h3>\n\n\n\n<p class=\"wp-block-paragraph\">Layer deviation refers to the difference in concentricity between the layers of the PCB board that originally required alignment.<br>The scope of its requirements is controlled according to the design requirements of different PCB board types.<br>The smaller the distance from the hole to the copper, the stricter the control to ensure its conduction and overcurrent capabilities.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\">Commonly used methods to detect layer deviation in the production process:<\/h3>\n\n\n\n<p class=\"wp-block-paragraph\">At present, the method commonly used in the industry is to add a set of concentric circles at the four corners of the production board.<br>Set the distance between the concentric circles according to the requirements of the production plate deviation,<br>During the production process, check the concentric offset through X-Ray inspection machine or X-drilling target machine,<br>To confirm its layer deviation.<\/p>\n\n\n\n<figure class=\"wp-block-image size-full\"><img decoding=\"async\" width=\"1024\" height=\"768\" src=\"https:\/\/www.qhsmt.com\/wp-content\/uploads\/2023\/03\/1024-aa-PCB-layer-deviation.jpg\" alt=\"Professional circuit board manufacturers analyze the causes of PCB layer deviation\" class=\"wp-image-3405\" srcset=\"https:\/\/www.qhsmt.com\/wp-content\/uploads\/2023\/03\/1024-aa-PCB-layer-deviation.jpg 1024w, https:\/\/www.qhsmt.com\/wp-content\/uploads\/2023\/03\/1024-aa-PCB-layer-deviation-750x563.jpg 750w, https:\/\/www.qhsmt.com\/wp-content\/uploads\/2023\/03\/1024-aa-PCB-layer-deviation-768x576.jpg 768w, https:\/\/www.qhsmt.com\/wp-content\/uploads\/2023\/03\/1024-aa-PCB-layer-deviation-133x100.jpg 133w, https:\/\/www.qhsmt.com\/wp-content\/uploads\/2023\/03\/1024-aa-PCB-layer-deviation-235x176.jpg 235w, https:\/\/www.qhsmt.com\/wp-content\/uploads\/2023\/03\/1024-aa-PCB-layer-deviation-480x360.jpg 480w, https:\/\/www.qhsmt.com\/wp-content\/uploads\/2023\/03\/1024-aa-PCB-layer-deviation-740x555.jpg 740w, https:\/\/www.qhsmt.com\/wp-content\/uploads\/2023\/03\/1024-aa-PCB-layer-deviation-600x450.jpg 600w\" sizes=\"(max-width: 1024px) 100vw, 1024px\" \/><\/figure>\n\n\n\n<h3 class=\"wp-block-heading\">Analysis of the causes of PCB layer deviation:<\/h3>\n\n\n\n<h4 class=\"wp-block-heading\">Reasons for inner layer bias<\/h4>\n\n\n\n<p class=\"wp-block-paragraph\">The inner layer is mainly the process of transferring graphics from the film to the inner core board.<br>Therefore, its layer bias will only occur during the graphics transfer production process,<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">The main reasons for layer deviation are:<br>Inconsistent expansion and contraction of the inner film,<br>Exposure machine alignment offset,<br>Factors such as improper operation in the process of personnel alignment and exposure.<\/p>\n\n\n\n<h4 class=\"wp-block-heading\">Reasons for PCB board lamination deviation<\/h4>\n\n\n\n<p class=\"wp-block-paragraph\">The main reasons for the bias of the laminated layer are:<br>The inconsistent expansion and contraction of the core boards of each layer leads to,<br>Poor punching positioning hole,<br>fusion dislocation,<br>riveting dislocation,<br>Skateboard and other factors during the pressing process.<\/p>\n\n\n<a class=\"wp-block-read-more\" href=\"https:\/\/www.qhsmt.com\/zh\/2023\/04\/01\/professional-circuit-board-manufacturers-analyze-the-causes-of-pcb-layer-deviation\/\" target=\"_self\">\u9605\u8bfb\u66f4\u591a<span class=\"screen-reader-text\">\uff1aProfessional circuit board manufacturers analyze the causes of PCB layer deviation<\/span><\/a>\n\n\n<figure class=\"wp-block-embed is-type-wp-embed is-provider-smt-pick-and-place-machine-stencil-printer-reflow-oven-manufacturers wp-block-embed-smt-pick-and-place-machine-stencil-printer-reflow-oven-manufacturers\"><div class=\"wp-block-embed__wrapper\">\n<blockquote class=\"wp-embedded-content\" data-secret=\"Z9Rib9szb0\"><a href=\"https:\/\/www.qhsmt.com\/zh\/about\/\">About Us<\/a><\/blockquote><iframe loading=\"lazy\" class=\"wp-embedded-content\" sandbox=\"allow-scripts\" security=\"restricted\" style=\"position: absolute; clip: rect(1px, 1px, 1px, 1px);\" title=\"&#8220;About Us&#8221; &#8212; Smt pick and place machine, Stencil Printer, Reflow Oven Manufacturers\" src=\"https:\/\/www.qhsmt.com\/about\/embed\/#?secret=g35I1eBJRB#?secret=Z9Rib9szb0\" data-secret=\"Z9Rib9szb0\" width=\"600\" height=\"338\" frameborder=\"0\" marginwidth=\"0\" marginheight=\"0\" scrolling=\"no\"><\/iframe>\n<\/div><\/figure>\n\n\n\n<p class=\"wp-block-paragraph\">QHSMT is an enterprise specializing in the production of SMT equipment, like pick and place machine \uff0creflow oven\uff0cstencil printer \uff0csmt pick and place machine,pnp,pick&amp;place,pcb assembly,smd chip shooter,pnp machine,chip mounter,smt line,welcome to send inquiry<br>you can choose a reflow oven to meets your need like qfr630,qrf835,qrf1235<br>stencil printer model qh3040,qp3250,qfa5060<br>Also we have different kinds of smt pick and place machine like tvm802a,tvm802b,tvm802ax,tvm802bx,tvm802b plus,tvm925s,tvm926s,ql41,qm61,qm62,qm81,qm10<\/p>\n\n\n\n<div data-schema-only=\"false\" class=\"wp-block-aioseo-faq\"><h3 class=\"aioseo-faq-block-question\">WHAT IS SMT PROCESS\uff1f<\/h3><div class=\"aioseo-faq-block-answer\">\n<p class=\"wp-block-paragraph\">There are mainly three steps in SMT assembly line process flow\uff1a solder paste printing, components placement and reflow soldering.<\/p>\n\n\n\n<ol class=\"wp-block-list\">\n<li>Solder Paste Printing<br>Its function in SMT line process is to print the solder-free paste on the pads of the PCB to prepare for the soldering of the components. The equipment used is a screen printing machine, located at the forefront of the SMT production line.<\/li>\n\n\n\n<li>Components Placement<br>Its function is to accurately install the surface mount components on the fixed position of the PCB. The equipment used is a placement machine, located behind the screen printing machine in the SMT production line.<\/li>\n\n\n\n<li>Reflow Soldering<br>Its function in SMT manufacturing line is to melt the solder paste so that the surface mount components and the PCB board are firmly bonded together. The equipment used is a reflow oven, located behind the placement machine in the fully automatic SMT production line.<\/li>\n<\/ol>\n<\/div><\/div>\n\n\n\n<div data-schema-only=\"false\" class=\"wp-block-aioseo-faq\"><h3 class=\"aioseo-faq-block-question\">WHAT IS SMT PROCESS\uff1f<\/h3><div class=\"aioseo-faq-block-answer\">\n<p class=\"wp-block-paragraph\">SMT (Surface Mounted Technology) is a comprehensive system engineering technology, which covers substrates, design, equipment, components, assembly processes, production accessories and management. When it comes to SMT pick and place machines, the automatic SMT production line requires automatic loading and unloading machine, automatic solder paste printing machine, placement machine, reflow soldering machine, AOI inspection equipment, connecting table, etc. For these SMT assembly line equipment, Qihe SMT can offer you machines in prototype SMT line, small SMT production line, mass production SMT line at low SMT line cost. Contact us now if you are interested.<\/p>\n<\/div><\/div>\n\n\n\n<div data-schema-only=\"false\" class=\"wp-block-aioseo-faq\"><h3 class=\"aioseo-faq-block-question\">WHAT IS SMT ASSEMBLY LINE\uff1f<\/h3><div class=\"aioseo-faq-block-answer\">\n<p class=\"wp-block-paragraph\">With the development of technology, future electronic products will be lighter, smaller and thinner. Traditional assembly technology can no longer meet the requirements of high-precision and high-density assembly. A new type of PCB assembly technology-SMT (Surface Mount Technology) has emerged. SMT Assembly is the use of automated machines to assemble electronic components on the surface of the circuit board. Its density, high speed, standardization and other characteristics occupies an absolute advantage in the field of circuit assembly technology. In addition, SMT assembly has a wide range of uses.<\/p>\n<\/div><\/div>\n\n\n\n<figure class=\"wp-block-image size-large is-resized\"><img decoding=\"async\" src=\"https:\/\/www.qhsmt.com\/wp-content\/uploads\/2023\/03\/926s-SMT-LINE-SEO-1024x309.jpg\" alt=\"With the development of high-level and high-precision PCB boards, the requirements for alignment accuracy between layers are becoming more and more stringent.The problem of PCB layer deviation is also....SMT pick and place machine,smt machine,smd machine,SMT equipment,pick and place machine,reflow oven,stencil printer,smt pick and place machine,pnp,pick&amp;place machine,pick&amp;place,p&amp;p,p&amp;p machine,pcb assembly,smd chip shooter,pnp machine,chip mounter,smt setup,smt process,smt meaning,solder stencil machine,automatic pcb unloader,reflow soldering,smt production line layout,PCB designing,automation&amp;robotics,automation,robotics,double side feeder,juki pick and place machine feeder,open source semi automatic feeder,best seller ,high speed smt pick and place,manual pick&amp;place manipulator,smt machine supplier in delhi,smt machine suppliers in india,smt,machine supplier in india,smt machine supplier malaysia,smt pick and place machine price in india,used smt pick and place machine in india,QL41 pnp in india,QL41A pnp in india,QL41B pnp in india,led,p&amp;p machine,pnp machine,pick and place machine,automatic pick and place machine,pnp machine with rail,rail pick and place machine,led p&amp;p machine,led pnp machine,led pick and place machine,led automatic pick and place machine,led pnp machine with rail,led rail pick and place machine,led strip p&amp;p machine,led strip pnp machine,led strip pick and place machine,tvm802bx pick&amp;place machine,tvm802a desktop pnp machine,smt pick and place machine programming,smt pick and place machine hs code,smt pick and place machine diy,smt line equipment,smt mounter machine,semi automatic pick and place machine,fully automatic pick and place machine,full automatic pick and place machine,smt nozzle,paste mixer machine,label feeder machine,pcb pick and place,index pick and place,double sided smt assembly,high speed pick and place,low level pick and place machine,mid level pick and place machine,pick and place vision system,open source pick and place,pcb loader unloader,smt equipment manufacturers,table top pick and place machine,pick and place feeder,SMD pick&amp;place machine 2 nozzles,SMD pick&amp;place machine 4 nozzles,SMD pick&amp;place machine 6 nozzles,SMD pick&amp;place machine 8 nozzles,SMD pick&amp;place machine 10 nozzles,SMD pick&amp;place machine 12 nozzles,SMD pick&amp;place machine 2 heads,SMD pick&amp;place machine 4 heads,SMD pick&amp;place machine 6 heads,SMD pick&amp;place machine 8 heads,SMD pick&amp;place machine 10 heads,tvm925,tvm926,tvm925s,tvm926s,tvm925 p&amp;p machine,tvm926 p&amp;p machine,tvm925s p&amp;p machine,tvm926s p&amp;p machine,tvm925 pnp machine,tvm926 pnp machine,tvm925s pnp machine,tvm926s pnp machine,QM81 pnp machine,QM10 pnp machine,QM61 smt pick and place machine,QM62 smt pick and place machine,QM81 smt pick and place machine,QM10 smt pick and place machine,QM61 pick and place machine,QM62 pick and place machine,QM81 pick and place machine,QM10 pick and place machine,tvm802a pick&amp;place machine,tvm802ax pick&amp;place machine,tvm802b pick&amp;place machine,pcb loader unloader,china led bulb factory\" class=\"wp-image-3334\" width=\"402\" height=\"121\" srcset=\"https:\/\/www.qhsmt.com\/wp-content\/uploads\/2023\/03\/926s-SMT-LINE-SEO-1024x309.jpg 1024w, https:\/\/www.qhsmt.com\/wp-content\/uploads\/2023\/03\/926s-SMT-LINE-SEO-750x226.jpg 750w, https:\/\/www.qhsmt.com\/wp-content\/uploads\/2023\/03\/926s-SMT-LINE-SEO-768x232.jpg 768w, https:\/\/www.qhsmt.com\/wp-content\/uploads\/2023\/03\/926s-SMT-LINE-SEO-133x40.jpg 133w, https:\/\/www.qhsmt.com\/wp-content\/uploads\/2023\/03\/926s-SMT-LINE-SEO-235x71.jpg 235w, https:\/\/www.qhsmt.com\/wp-content\/uploads\/2023\/03\/926s-SMT-LINE-SEO-480x145.jpg 480w, https:\/\/www.qhsmt.com\/wp-content\/uploads\/2023\/03\/926s-SMT-LINE-SEO-740x223.jpg 740w, https:\/\/www.qhsmt.com\/wp-content\/uploads\/2023\/03\/926s-SMT-LINE-SEO-600x181.jpg 600w, https:\/\/www.qhsmt.com\/wp-content\/uploads\/2023\/03\/926s-SMT-LINE-SEO.jpg 1280w\" sizes=\"(max-width: 402px) 100vw, 402px\" \/><\/figure>","protected":false},"excerpt":{"rendered":"<p>With the development of high-level and high-precision PCB boards, the requirements for alignment accuracy between layers are becoming more and more stringent.<\/p>","protected":false},"author":65,"featured_media":3406,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"om_disable_all_campaigns":false,"_mi_skip_tracking":false,"footnotes":""},"categories":[46],"tags":[],"class_list":["post-3404","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-industry-knowledge"],"aioseo_notices":[],"aioseo_head":"\n\t\t<!-- All in One SEO Pro 5.0.1 - aioseo.com -->\n\t<meta name=\"description\" content=\"With the development of high-level and high-precision PCB boards, the requirements for alignment accuracy between layers are becoming more and more stringent.The problem of PCB layer deviation is also....SMT pick and place machine,smt machine,smd machine,SMT equipment,pick and place machine,reflow oven,stencil printer,smt pick and place machine,pnp,pick&amp;place machine,pick&amp;place,p&amp;p,p&amp;p machine,pcb assembly,smd chip shooter,pnp 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machine,smt machine,smd machine,SMT equipment,pick and place machine,reflow oven,stencil printer,smt pick and place machine,pnp,pick&amp;place machine,pick&amp;place,p&amp;p,p&amp;p machine,pcb assembly,smd chip shooter,pnp machine,chip mounter,smt setup,smt process,smt meaning,solder stencil machine,automatic pcb unloader,reflow soldering,smt production line layout,PCB designing,automation&amp;robotics,automation,robotics,double side feeder,juki pick and place machine feeder,open source semi automatic feeder,best seller ,high speed smt pick and place,manual pick&amp;place manipulator,smt machine supplier in delhi,smt machine suppliers in india,smt,machine supplier in india,smt machine supplier malaysia,smt pick and place machine price in india,used smt pick and place machine in india,QL41 pnp in india,QL41A pnp in india,QL41B pnp in india,led,p&amp;p machine,pnp machine,pick and place machine,automatic pick and place machine,pnp machine with rail,rail pick and place machine,led p&amp;p machine,led pnp machine,led pick and place machine,led automatic pick and place machine,led pnp machine with rail,led rail pick and place machine,led strip p&amp;p machine,led strip pnp machine,led strip pick and place machine,tvm802bx pick&amp;place machine,tvm802a desktop pnp machine,smt pick and place machine programming,smt pick and place machine hs code,smt pick and place machine diy,smt line equipment,smt mounter machine,semi automatic pick and place machine,fully automatic pick and place machine,full automatic pick and place machine,smt nozzle,paste mixer machine,label feeder machine,pcb pick and place,index pick and place,double sided smt assembly,high speed pick and place,low level pick and place machine,mid level pick and place machine,pick and place vision system,open source pick and place,pcb loader unloader,smt equipment manufacturers,table top pick and place machine,pick and place feeder,SMD pick&amp;place machine 2 nozzles,SMD pick&amp;place machine 4 nozzles,SMD 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class=\"aioseo-breadcrumb\">\n\t<a href=\"https:\/\/www.qhsmt.com\/zh\" title=\"Home\">Home<\/a>\n<\/span><span class=\"aioseo-breadcrumb-separator\">&rsaquo;<\/span><span class=\"aioseo-breadcrumb\">\n\t<a href=\"https:\/\/www.qhsmt.com\/zh\/industry-knowledge\/\" title=\"Industry knowledge\">Industry knowledge<\/a>\n<\/span><span class=\"aioseo-breadcrumb-separator\">&rsaquo;<\/span><span class=\"aioseo-breadcrumb\">\n\tProfessional circuit board manufacturers analyze the causes of PCB layer deviation\n<\/span><\/div>","aioseo_breadcrumb_json":[{"label":"Home","link":"https:\/\/www.qhsmt.com\/zh"},{"label":"Industry knowledge","link":"https:\/\/www.qhsmt.com\/zh\/industry-knowledge\/"},{"label":"Professional circuit board manufacturers analyze the causes of PCB layer 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