High-speed off-line selective wave soldering QSO-300

Description

Function
Through the high-speed moving precision welding head, non-contact local welding is performed on the specified solder joints/areas of the circuit board, replacing the whole board welding, which is suitable for the rapid welding and rework of large-scale, high-precision electronic components.

Advantages

High efficiency and high speed:

fast welding speed, support for mass production, and greatly improve production capacity.


Precise and controllable:

high positioning accuracy, can set personalized welding parameters (temperature, time, solder amount), reduce the risk of thermal damage.


Flexible and economical:

offline operation does not occupy the production line, adapts to multiple varieties of changeover, saves solder and labor costs.


Yield improvement:

local welding avoids the influence of high temperature on the whole board, improves the reliability of solder joints and product yield.

SpecificationsParameter
Overall Dimensions1430L*1000W*1650H(mm)
Machine frameSteel structure+baking paint
Operating height900±20mm
WeightApprox.380KG
Power supply1φ 220V 50/60HZ
Total power7.5KW
Taking and
placing board method
Manual taking and placing
Machine appearanceClosed-type
Programming methodsPicture programming,Gerber document,video teaching programming,
etc
Welding real-time monitoringStandard configuration
Operating modePCB board XYZ axis movement
PCB parameter
PCB sizeMin:30(L)*30(W);Max:400(L)*300(W)(mm)
Top component heightMax100mm
Bottom component heightMax30mm
PCB WeightMax10Kg
PCB Process Edge>3mm
Selective spray system
Spray movement modePCB movement in XYZ axis
Spray flux volume1L
Spray flux add modeManual
Spray nozzle typeNeedle
Spray cycle time1 Sec/soldered dot(The minimum spray time can be set to 0.1 seconds)
Spray movement precision±0.1mm
spray moving speed0-500mm adjustable
Spray flow controlpressure gage +flow valve
Preheating system
Preheating methodbottom heat
Heating formInfrared spotlight heating
Temperature controlHeating rate ratio and time
Selective Soldering System
Welding movement modePCB movement in XYZ
Movement modeServo motor +linear rail
Number of soldering headsOne
Solder feeding modeManual
Solder capacity15KG
Solder melting time45min
Solder power1.2KW
Solder nozzle sizeStandard with 5 solder tips(3-64-86-108-1210-14)
Solder cycle time1~5Sec/soldered dot
Temperature control modePID+SSR
Temperature setting rangeMax350℃
Temperature accuracy±2℃
Waver heightMax 0-8mm
Welding precision±0.1mm
Solder dross0.2Kg/8H(Not N2 protection);0.01Kg/8H(N2 protection)
N2 protection system
N2 protection modeNozzle and solder pot
N2 consumption1.5M³/h(Nitrogen  concentration>99.999%)
N2 flow controlGlass rotor flowmeter